Double-End Tenoner Line for Longitudinal and Crosswise Profiling
The SPC flooring profiling line is ideal for PVC/WPC/SPC materials. It features 6 + 6 spindles, 6 + 8 spindles, 8 + 8 spindles and other shaft configurations which make it suitable for the production tongue and groove flooring or interlocking flooring. When combined with the automated flooring machine, its high productivity, speed, volume and precision are suitable for huge production runs.
Processing Size
LVT/WPC/SPC flooring
Width range: 100-610 mm
Length range: 450-1860 mm
Thickness range: 3-10 mm
Other sizes can be customized
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Details
AZUMI deploys T chains and ceramic guide rails with great exactness, quality, and extended service life. With no bearings in the entire chain, and the ceramic guide rails being wear-free, the maintenance costs are minimal. The unique V-groove structure ensures stability and precision of the device during fast performance.
AZUMI’s production line makes use of an integrated cylinder structure as the pneumatic upper pressing device, as well as a pressure switch which helps to regulate the pressing level evenly. This design has greater tolerance to processing materials which may have an inconsistent thickness.
AZUMI have opted to use an integrated base for our machinery, which not only lessens the requirements for ground conditions but also guarantees stability for the equipment during production.
The casting of the column is one solid piece, which includes the dovetail groove for stability of the device.
Longitudinal Double End Tenoner + Belt Conveyor + Transverse Double End Tenoner (6+6)
Feeding device
Motor: 2.2 kW×4P/set, frequency converter variable speed
Feeding speed: 20~90 m/min
Feeding belt: endless belt
Belt conveyor (include stock bin)
Motor: 1.5kW×4P / set, variable frequency inverter drive
Mobile frame: strong on the left side and installed on the right side; linear guide, digital display; 1.1 kW×4P / set
Feeding motor 7.5 kW×4P, frequency conversion speed
Station longitudinal milling spindle
The first, second and third vertical axis (left & right): 6.5 kW×2P (one on each side), directly installed on the spindle and rotates in the opposite direction;
Revolutions: 3000-7200 rpm, variable frequency inverter drive; with dust hood;
Tool used: Ø250×Ø40×T (must be purchased separately), hydraulic bushing can be installed, with spindle tilting mechanism;
The 4th scraper shaft (left & right): chamfering scraper assembly (one on each side), the vertical and horizontal angle adjustment can be fine-tuned;
The 5th tilt axis (left & right): 6.5 kW×2P (one on each side), the tool is directly mounted on the motor shaft
Revolutions: 3000-7200 rpm, variable frequency inverter drive; with dust hood;
Tool used: Ø250×Ø40×T (must be purchased separately), hydraulic bush optional, with spindle tilting mechanism, the angle is recorded in the profile drawing;
The 6th tilt axis (left & right): 6.5 kW×2P (one on each side), the tool is directly mounted on the motor shaft and rotates in the opposite direction;
Revolutions: 3000-7200 rpm, variable frequency inverter drive; with dust hood;
Tool used: Ø250×Ø40×T (must be purchased separately), hydraulic bushing optional, with spindle tilting mechanism;
Transverse Double End Tenoner
Model: IST3A08B/N75B-DV10S
Base: customized
Linear guide: Taiwan Silver
Chain: YASUDA N75 chain block, 2 rows, with flat gasket
Guide rail: custom made by Yasuda synthetic resin guide rail
Moving frame: fixed on the left side and installed on the right side; linear guide, digital display; 1.1 kW×4P / set
Feeding motor 7.5 kW×4P, variable frequency inverter drive, installed on the left side;
Station Transverse Milling Spindle
The first, second and third vertical axis (left & right): 4.4 kW×2P (one on each side), directly installed on the spindle and rotates in the opposite direction;
Revolutions: 3000-7200 rpm, variable frequency inverter drive; with dust hood;
Tool used: Ø250×Ø40×T (must be purchased separately), hydraulic bushing can be installed, with spindle tilting mechanism;
The 4th scraper shaft (left & right): chamfering scraper assembly (one on each side), the vertical and horizontal angle adjustment can be fine-tuned;
The 5th tilt axis (left & right): 4.4 kW×2P (one on each side), the tool is directly mounted on the motor shaft
Revolutions: 3000-7200 rpm, variable frequency inverter drive; with dust hood;
Tool used: Ø250×Ø40×T (must be purchased separately), hydraulic bush optional, with spindle tilting mechanism, the angle is recorded in the profile drawing;
The 6th tilt axis (left & right): 4.4 kW×2P (one on each side), the tool is directly mounted on the motor shaft and rotates in the opposite direction;
Revolutions: 3000-7200 rpm, variable frequency inverter drive; with dust hood;
Tool used: Ø250×Ø40×T (must be purchased separately), hydraulic bushing optional, with spindle tilting mechanism;
AZUMI manufactures and sells flooring and wallboard tenoners. Our state-of-the-art production lines comprise of a wide range of solutions from mixing, extruding, UV surface treating, slitting, profiling, online lubricating, flapping, brushing, acoustic backing laminating, and automatic packaging. We also have production lines for wallboard sawing and tenoning.
